Machine Tools CNC upgrade projects
Retrofit CNC Machine / Revamping CNC / Overhaul CNC
MITSUBISHI MVR-28 Machine upgrades (2011)
Before
Fanuc controller.
Reason :
- Upgrade new controller
- Spare part problem
After
Electrical Woks:
New SIEMENS 840Dsl controller system.
New Sinamics S120 servo drive system for all axis.
New X,Y, Z, W, Spindle servomotor.
New Linear scale for X,Y,Z axis.
New encoder for ATC
Cabinet wiring.
Mechanical Woks:
New ball screw & support for X axis.
Profits :
- Save cost 60% if compare with new machine cost.
- Increase machine performance.
- Increase machine reliability.
IKEDA V120 Machine revamping (2010)
Before
Fanuc 15M controller.
Reason :
- Upgrade new controller
- Spare part problem
After
New SIEMENS 840Dsl controller system.
New Sinamics S120 servo drive system for all axis.
New X,Y, Z servo motor.
New main electrical cabinet & cabinet wiring.
Profits :
- Save cost 50-60% if compare with new machine cost.
- Spare part available.
- Increase machine reliability.
- Increase productivity
SNK HF-3 Double Column Machine upgrades (2010)
Before
Fanuc series 15-M controller.
Reason :
- Upgrade new controller
- Spare part problem
After
New SIEMENS 840Dsl controller system.
New Sinamics S120 servo drive system for all axis.
New X,Y, Z, Spindle servomotor.
Cabinet wiring.
Profits :
- Save cost 60% if compare with new machine cost.
- Increase machine performance.
- Increase machine reliability.
SHIN NIPPON KOKI HF-4 Machine retrofit (2008)
Before
Fanuc series 9 controller.
Reason :
- Upgrade new controller functions
- Spare part problem
After
New SIEMENS 840Di controller system.
New Sinamics S120 servo drive system for all axis.
New X,Y, Z, Spindle servo motor.
New main electrical cabinet & cabinet wiring.
Profits :
- Save cost 65% if compare with new machine cost.
- Spare part available.
- Increase machine reliability.
- Increase productivity 300%.
NOBLE & LUND Double Column Machine upgrades (2007)
Before
Manual machine milling
Reason :
- Conversion manual machine to CNC system
After
Electrical Woks:
New SIEMENS 802D controller system.
New Simodrive 611 servo drive system for all axis.
New X,Y, Z, Spindle servomotor.
New main electrical cabinet & cabinet wiring.
New machine cable & wiring.
New Linear scale for X,W axis.
Mechanical Woks:
New ball screw & support for Y axis.
New Lubrication system.
New Operator panel.
Profits :
- Save cost 70% if compare with new machine cost.
- Increase machine performance.
- Increase machine reliability.
- Increase machine accuracy
OKUMA MCV Double Column Machine retrofit (2006)
Before
Original OKUMA controller.
Reason :
- Controller problem.
- No spare part.
After
New SIEMENS 802Dsl controller system.
New Sinamics S120 servo drive system for all axis.
New X,Y, Z servomotor.
New main electrical cabinet & cabinet wiring.
Profits :
- Save cost 50-60% if compare with new machine cost.
- Spare part available.
- Increase machine reliability.
OKUMA MCV-B Double Column Machine upgrades (2004)
Before
Original OKUMA controller.
Reason :
- Upgrade controller.
After
New SIEMENS 840Di controller system.
New Simodrive 611 servo drive system for all axis.
New X,Y, Z, Spindle servomotor.
New main electrical cabinet & cabinet wiring.
Profits :
- Save cost 50-60% if compare with new machine cost.
- Spare part available.
- Increase machine reliability.
OKUMA Double Column Machine upgrade (2003)
Before
OKUMA OSP 3000M controller.
Reason :
- Controller error.
- No spare part.
After
New SIEMENS 802D controller system.
New Simodrive 611 servo drive system for all axis.
New X,Y, Z servomotor.
New cabinet wiring.
Profits :
- Save cost 50-60% if compare with new machine cost.
- Spare part available.
- Increase machine reliability.
OKUMA MCM16 Double Column Machine overhaul (2002)
Before
Original OKUMA controller.
Reason :
- Controller error.
- No spare part.
After
New SIEMENS 840Di controller system.
New Simodrive 611 servo drive system for all axis.
New X,Y, Z, Spindle servomotor.
Cabinet wiring.
Profits :
- Save cost 50-60% if compare with new machine cost.
- Spare part available.
- Increase machine reliability.
